Archive for the 'HazCom Compliance' Category

Crystalline Silica – A Dangerous Dust

If you haven’t noticed, OSHA has been following through on its commitment to do more to update, create and modify guidance provisions, at least in the way of providing new guidance documentation.  The agency has released two new guidance publications in recent months, both happen to address dust-particle dangers. The latest document, Controlling Silica Exposures in Construction, provides recommendations for preventing worker overexposure to crystalline silica. It includes effective work practices and engineering controls for construction-related tasks, such as utilizing wet-cutting and vacuum-dust collection systems.

Unlike the combustibility hazards associated with the dust particles referenced in the other guidance document, Hazard Communication Guidance for Combustible Dusts, the hazards associated with silica airborne particles involve the respiratory function of exposed workers.

According to the National Institute for Occupational Safety and Health (NIOSH),  exposure to respirable crystalline silica is a risk for a whopping 1.7 million U.S. workers. This is a considerable number and is territory that OSHA has been carefully assessing.

OSHA and Silica
In addition to putting a guidance document together, OSHA also initiated a National Emphasis Program (NEP) for crystalline silica in early 2008, Directive CPL 03-00-007, which builds on a 1996 Special Emphasis Program (SEP) for Silicosis. According to OSHA, the purpose of the NEP is “to identify and reduce or eliminate the health hazards associated with occupational exposure to crystalline silica.”

Regarding compliance, if your company uses materials containing 0.1 percent or more crystalline silica, then you are covered by OSHA’s Hazard Communication Standard (HCS, HazCom, 29 CFR 1910) and must provide: material safety data sheets, proper warning labels and employee training.

You must also adhere to the permissible exposure limit (PEL), 29 CFR 1926.55, 1910.1000, that OSHA has set for this hazardous compound. The PEL represents the maximum amount of crystalline silica that employees can be exposed to during an eight-hour work shift.  The limit varies by the composition of the airborne dust present at a particular construction site, and the dust composition is affected by the type of material in use, the silica concentration found in that material, and the environmental factors impacting the worksite ( i.e., open or enclosed space, wind or no wind, etc).

If you’d like more details about OSHA’s PEL calculation for crystalline silica, visit the agency’s Silica eTool, or for a snapshot of regulatory standards related to the hazardous dust, click here.

NOTE: According to the new guidance document, OSHA is still in the process of reviewing silica PELs for both the construction and general industries. However, in this publication, the agency references a PEL benchmark of 0.1mg/m3 (milligrams per cubic meter of air) per eight-hour time-weighted average (TWA).

Science-class Summary of Silica
We thought it would be beneficial to provide a quick and easy-to-understand scientific summary of what silica is, so here it goes. Silica is a naturally-occurring mineral compound made of oxygen and silicon; the two most abundant elements on earth (oxygen being the most abundant, and silicon being the second).

You’re probably familiar with the most common type of silica, quartz. Two other major types of silica are cristobalite and tridymite. Quartz happens to be the second most prominent naturally-occurring mineral found on earth, existing in all major rock types and top soils, including granite and sandstone.  Some types of quartz you might be familiar with include: amethyst, onyx, Tiger’s eye, rose quartz and citrine.

You’ll find silica in two forms: amorphous (or non-crystalline) and crystal (also referred to as crystalline). It’s the crystalline form that presents the most potential health risk to workers.

This hazardous compound goes by a slew of names, including:  crystalline silica, free silica, free crystalline silica, respirable crystalline silica (RCS), crystalline silica dust, quartz dust and respirable quartz.

Where Crystalline Silica Hazards Exist
Some examples of workers with high potential risk for crystalline silica exposure are those involved in: stone cutting, foundry work, sand blasting, concrete mixing, rock drilling, tunneling, jack hammering, glass production, highway repair and mining.

Check out OSHA’s table “Probable Use of Silica” for more examples.

The Dangers of Crystalline Silica
Continuous inhalation of respirable crystalline silica (RCS) can cause a variety of pulmonary diseases. The most common one associated with occupational overexposure is silicosis. Silicosis is a non-reversible, yet preventable, lung disease caused by the accumulation of silica dust particles inside the lungs. These particles build up, irritate, inflame and scar lung tissue, ultimately reducing the body’s ability to extract oxygen.

It is very important to protect employees now, because even after exposure has ceased, the disease progresses. These particles are so dangerous that crystalline silica has been categorized as a known carcinogen.

Quick Links for More Info
Continue to remind your employees about the importance of protecting themselves from inhaling this potentially deadly dust. Below are links to additional information and resources you can use to help control silica dust exposure at your worlplace, including training PowerPoints.

You can also contact MSDSonline at 1.888.362.2007 for information about on-demand Respiratory Protection training.

- The MSDSonline Compliance Team

Are MSDSs Required for Consumer Chemical Products?

Just back from the American Society of Safety Engineers (ASSE) show in San Antonio.  Great show and thanks to all that stopped by our booth.  A number of people at the show asked me if material safety data sheets (MSDSs) are required for consumer products like Windex or Lysol?

This is a common question we receive; especially now, with companies focusing more on safety and compliance in response to OSHA ramping up its regulatory enforcement efforts.

In general, the OSHA Hazard Communication Standard (HCS) requires businesses to have Material Safety Data Sheets (MSDSs) for all potentially  hazardous chemicals present at a work site.  But the answer more accurately lies in how your employees use these types of products at your workplace.

Essentially, if your employees use consumer chemical products in the same manner that any other consumer would, and as directed by the manufacturer, you probably don’t need to worry about having an MSDS.

On the contrary, however, if your employees use consumer chemical products for purposes that extend beyond that of an average consumer, especially in regards to the frequency and quantity of use, then their exposure rate is higher and you most likely do need to supply MSDSs for those products.

Here are a couple of real-world use scenarios:

Scenario 1: An employee  uses a disinfectant spray to clean off a desk or work area once or twice a day. This squarely falls into the “as directed by the manufacturer,” camp and would constitute a consumer use of that product. Therefore, you would not be required to provide an MSDS.

Scenario 2: The employee uses the same disinfectant spray in a health care setting to continually clean and disinfect numerous surfaces throughout the workday.  In this case, the frequency of use would likely constitute non-consumer use of the product.  Therefore, you would be required to incorporate that product into your HCS program and provide the appropriate MSDS and training for your employees.

When thinking about this, let common sense be your compass.  And, as we tell our customers, better safe than sorry… there’s no penalty for erring on the side of caution.  If you’re unsure, better to simply have the MSDS.

For more information on this topic, we recommend reading the OSHA Letter of Interpretation titled, “Requirements for maintaining material safety data sheets (MSDSs) for consumer art products and office cleaning products.”

We hope this helps.  If you have other questions regarding your MSDS compliance requirements, let us know.

– Glenn Trout, President, MSDSonline

Breaking Down the Hazard Communication Standard

The OSHA Hazard Communication Standard, also known as HCS, 29 CFR 1910.1200, HazCom, among others, is a regulation that governs the communication of hazards associated with chemicals in the workplace.  For purposes of this post we’ll just go with HCS.

HCS was first adopted in the early 1980s and is a relatively straight forward regulation that in simple terms requires employers to understand the hazards associated with chemicals in their workplace and communicate those hazards to their employees.

During the last ten years HCS has been consistently in the top three most frequently cited OSHA violations, which suggests there is a lot of confusion around this regulation. 

Continue reading ‘Breaking Down the Hazard Communication Standard’

Is electronic MSDS management OSHA compliant?

As you can guess, we get this question often.  So let’s clear the air once and for all.  The answer, of course, is YES… as long as you meet these three criteria:
  1. Have a back-up system in place in case of an emergency.
  2. Ensure that your system is integrated into your overall hazard communication plan.
  3. Ensure employees have hard-copy access if requested.

Continue reading ‘Is electronic MSDS management OSHA compliant?’